Calculation of the required semiautogenous mill power based on the bond work indexes

2018-4-17 The SAG mill was sized with 746 kW to give a 25% contingency for power swings on the calculated power. The ball mill was sized at 1120 kW. Total installed power for comminution exceeded that required for conventional grinding by a factor of 1.163

Using Monte Carlo simulation showed that the mean power draw of the Sarcheshmeh SAG mill is about 9349.75 kW with a standard deviation of 983.2 kW, with the highest frequency occurring between...

2018-2-20 SAG mills mimic the same shortcoming. It follows that in order to obtain the speciﬁ c energy (SE) to achieve a certain transfer size, based on the 80 per cent passing value, an inefﬁ ciency factor must be applied to the SE of single stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method.

2020-3-22 The power at the mill shell (the pinion output) is 5100 kW × 0.927 = 4726 kW. The missing 374 kW are lost to heat in the electrical network and the gears, and a little bit to the power factor of the system. Warning: This approach generally neglects significant power factor loses. If a mill drive system is being used for power factor correction at the minesite, then a site-specific network diagram with the actual loses including power

2014-10-1 total circuit specific energy is the sum of the SAG mill and ball mill specific energies. W SAG = R.(Ms+16000)/(Ms.447.3) (4) W T = K a.K b.W SAG.[10.BWi.(T 80-0.5-1700-0.5).EF5] + W BM.K BM (5) Where: W SAG = SAG mill specific energy from F 80 152 mm to T 80 1.7 mm (kWh/t) R = SAGDesign test mill revolutions (revs)

2021-5-4 A motor with around 1400 Horse Power is calculated needed for the designed task. Now we much select a Ball Mill that will draw this power. The ball mill motor power requirement calculated above as 1400 HP is the power that must be applied at the mill drive in order to grind the tonnage of feed from one size distribution. The following shows how the size or select the matching mill required to draw this power

Enter the width of a mill shell liner. Note this is not the width of a lifter! You may use the Mill Liner Effective Width calculation to determine this value. The mill critical speed will be calculated based on the diameter (above) less twice this shell liner width. Mill Actual RPM: Enter the measured mill rotation in revolutions per minute.

2016-12-12 Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 microns).

2010-3-24 - Ball Mill Recirculating Load 27 SAG Mill Load Control 28 Mill Power Indication 28 Cyclone Pressure 28 SAG Mill Speed Control 28 Pebble Crusher Steel Removal Logic 28 Sound Pattern Indication 28 Supervisory Control 29 High Level Control 29 GRINDING MILLS 30 Calculating Motor & Mill Size 31

PDF (1044 K) Journal of Mining and Environment (JME) power index (SPI), and a formula for the SAG mill calculation of liner weight and volume at each stage a Starkey mill was used to measure SAG mill power.

2018-2-20 stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method. Rod mill and AG/SAG mill products are similar and tend to be not as steep as a 0.5 slope when plotted on log-log paper. This is because the particle size distribution (PSD), these mills

2020-3-22 E sag, kWh/t) and for mill power draw models (eg. ball mill power prediction for a mill geometry). ball mill power prediction for a mill geometry). This relative to the mill shell definition roughly corresponds to the amount of energy that ore consumes given an efficient set of mill bearings, liners, etc.

2014-10-1 The SAG Power Index (SPI) test (Starkey & Dobby, 1996) uses a benchscale SAG mill test to determine the specific energy of an industrial SAG mill. The test is operated in closed circuit and the time required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG

Semi-autogenous grinding (SAG) mill liner design The AusIMM. the interaction between liners and mill charge motion and mill power draft (Nordell et Figure 2 — Ball trajectory model outputs superimposed on. (simplified) DEM . mill throughput. Operating with low charge levels can result in serious liner. Read more

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Mill Critical Speed Determination. The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface. This is the rotational speed where balls will not fall away from the mill's shell.

2020-5-22 SAG power draw (at motor input) = 1350 kW (at mill shell = 1283 kW) SAG mill ball charge = 10.6 % vol; SAG mill discharge % solids = 84% weight; SAG mill speed 8.59 RPM (53.4% of critical) E SAG at mill shell = 1283/210 = 6.11 kWh/t (to achieve DCS power of 1350 kW requires 14% vol mill load) ball mill power draw (sum of 2 mills, at motor input

2020-9-24 Grinding (AG), Semi-Autogenous Grinding (SAG), rod, and ball mill circuits operating within the normal range of appli-cation. This guideline does not directly address analysis of crushing plants and fine grinding circuits, but it is a useful reference for such endeavors. Applying power-based analysis techniques requires suf-

2016-12-12 Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 microns).

PDF (1044 K) Journal of Mining and Environment (JME) power index (SPI), and a formula for the SAG mill calculation of liner weight and volume at each stage a Starkey mill was used to measure SAG mill power.

2021-3-18 In 1991 the Canadians developed the SAG Power Index (SPI), test using 2 kg of material in a 300 mm diameter mill. This test has been further developed by Starkey, Hindstrom and Orser(2006). This test now includes a Bond Ball mill work index test. The Macpherson test is still being offered by some testing facilities.

how to calculate mills and crushers power . 2021-2-17 A motor with around 1400 Horse Power is calculated needed for the designed task Now we much select a Ball Mill that will draw this power The ball mill motor power requirement calculated above as 1400 HP is the power that must be applied at the mill drive in order to grind the tonnage of feed from one size distribution The following shows

We have set your country/region to United States. You can change this selection at any time, but products in your cart, saved lists, or quote may be removed if they

2020-5-22 SAG power draw (at motor input) = 1350 kW (at mill shell = 1283 kW) SAG mill ball charge = 10.6 % vol; SAG mill discharge % solids = 84% weight; SAG mill speed 8.59 RPM (53.4% of critical) E SAG at mill shell = 1283/210 = 6.11 kWh/t (to achieve DCS power of 1350 kW requires 14% vol mill load) ball mill power draw (sum of 2 mills, at motor input

Ball Mill Recirculating Load 27 SAG Mill Load Control 28 Mill Power Indication 28 Cyclone Pressure 28 SAG Mill Speed Control 28 Pebble Crusher Steel Removal Logic 28 Sound Pattern Indication 28 Supervisory Control 29 High Level Control 29 GRINDING MILLS 30 Calculating Motor Mill . Get Price

2016-12-12 Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 microns).

2021-4-27 autogenous (SAG) Mill via an utilized method. Miduk copper concentrator is located in Kerman Province, Iran, and its size reduction stage includes one gyratory crusher which feeds one SAG mill (9.75 dia.(m)*3.88 length(m)) following two parallel ball mills (5dia.(m)*7lenght(m)). After SAG mill, a

2015-12-16 SAG and the ball mill circuits (JKMRC, 1996). The phantom cyclone is used to classify the AG/SAG mill product into two products; the phantom cyclone overflow that is similar to the final ball mill product, and the phantom cyclone underflow is then used as an adjusted ball mill feed for the ball mill power calculation.

the mill is used primarily to lift the load (medium and charge). Additional power is required to keep the mill rotating. 8.1.3 Power drawn by ball semi-autogenous and autogenous mills A simplified picture of the mill load is shown. Chat Now ; circulating load of dynamic seperator in ball mill calculating

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